THE BFX SERIES

BXF SERIES

Advantages of the SR Pack BXF series:
Very high reliability
No lifting of the products means high package safety
High speed, BXF is built to follow the speed of modern bag packing systems.
Compression of the products at the box filling is possible, thus compensating for daily product size variations.
Flexibility, the system is easily converted to different packing patterns
BXF is Compact, the system can be fitted to factories with little space
Servo technology is used to provide high reliability and low operating costs
Clean-friendly design in stainless steel.
Various options such as check weighing of boxes, on-line facilities, cardboard intermediate layers, etc., and product turning.

BXF Standard

BXF Standard

BXF Standard is our best selling machine for fully automated box loading. This reliable machine handles a wide range of bread products and bag closures with quick and easy adjustments for changing patterns. BXF Standard handles bags closed with clip bands, welded bags, paper bags, and open-ended bags reflecting the traditional craft of the artisan baker.

Typical products: sandwich bread, buns, hot dog and hamburger buns, bagels and English muffins.

BXF Standard High Speed

BXF Standard High Speed

It is to a large degree the same machine as the BXF Standard, but with the help of a servo driven product aligner, we can speed up the system up to approx. 90 strokes/min., depending on package patterns and products.

BXF Flexible 1S

BXF Flexible 1S

This machine is characterized by a high degree of flexibility. The products arrive at the machine with only one product addition.

The product belt is interchangeable with a fast changing system. There can be switching between standard belts and flightbelts.
This allows the products to be packed into the boxes standing on the bottom of the product or turned 90 degrees upright.

Typical products: Sliced bread in small packages of 6-10 slices, hot dog and hamburger buns.

BXF Flexible 2S

BXF Flexible 2S

This machine has the same advantages as the BXF Flexible 1S, and has further 2 sides, i.e. the products run into the machine on a belt on both sides of the machine.
The belts can be made interchangeable on both sides.
With a smart tilting system, the products can be placed upright. (option)
Typical products: Hotdog and hamburger buns.

BXF DB (Dual Belt)

BXF DB (Dual Belt)

This machine is fitted with a Dual Belt, i.e. With Flightbelts each of which are pulled by a Servo drive. A Flightbelt is supplied with products and, at the same time, the other belt is emptied.
It allows for a high capacity that is highly product dependent, but can handle up to approx. 150 products/min.

Typical products: burger buns, English muffins and bagels.

BXF Compact

BXF Compact

It is typically a more simple solution used for few package patterns.

Typical products: Sandwich bread.

PRODUCT LOGISTICS

Product logistics

Your product handling system is available as an integrated part of your box filling solution or as a stand-alone application. Operational controls for integrated solutions are included within the overall controls of the box filler. Therefore, all parameters – including those of the conveyor system – are among the settings programmed for each product.

We arrange for your being accurately surveyed prior to installation. The survey is performed by scanning the existing production facility and then working with a 3D representation. That is how we build the SR Pack solution.

Conveyor belt

Conveyor belt

SR Pack designs and manufactures conveyors, including lane dividers and in-feed systems. All belts are made in food-grade materials and the structure design is clean-friendly.

Lane divider

Lane divider

Our lane divider is built with a servo engine to control the product distribution between typically 2 to 4 lanes. The system is typically integrated into our solutions, but is also sold as “Stand Alone.”

Lane merger

Lane merger

Our merger system typically collects products from two packing machines to a BXF Box Filler. The solution is a highly proven solution with two paddle plates that stop the products from one supply belt while the products from the other belt are released.

Buffer

Buffer

Often, there may be a problem that products buffer on the line as they drive towards each other can lose the orientation.
Thereby an automatic packing is prevented.
SR Pack offers various solutions to solve this problem.

HANDLING OF PLASTIC BOXES

Box handling

SR Pack supplies a wide range of machines for handling plastic and cardboard boxes. Similarly, we supply custom machines to handle boxes with bale arms that must be locked after filling. Augers or chutes may be integrated into the feed running from an overhead conveyor for empty boxes.

Box stacks

Box stacks

We meet the packaging department’s need for destackers and stackers that relieve employees from performing repetitive heavy lifting. The box stacker can handle both filled as well as empty boxes.
The boxes can be custom-made, made of plastic, metal, cardboard or the like.
The stack of boxes is transported to a pick-up station or passed directly onto a pallet.

Box destackers

Box destackers

We meet the packaging department’s need for destackers and stackers that relieve employees from performing repetitive heavy lifting. The box destacker can handle both filled as well as empty boxes. The boxes can be custom-made, made of plastic, metal, cardboard or the like. Boxing destackers separate box stacks for individual boxes, that can be transported individually.

Box buffer

Box buffer

We supply buffer systems to ensure the box filler is supplied with empty boxes in the event there are no boxes in the feeding section. This ensures that you can continue production in a few minutes when this situation occurs.

Transport lanes for plastic boxes

Transport lanes for plastic boxes.

We supply plastic box conveyors customised to the needs of your enterprise. The conveyors are supplied a as modular belt or as roller conveyors according to operations, weight, speed, and – last but not least – your precise requirements.

Palletising

Palletising

With our partner Kjærgaard A/S, we can solve all palletization and depalletising tasks.
We can offer a complete robot cell where a palletizing robot equipped with a combination tool handles both filled boxes and empty pallets. The cell is delivered complete with runways and possibly. wrapping station or strapping station.

Dollie Loading/Emptying

Dollie Loading/Emptying

SR Pack offers dollie loading of stacked boxes. The stack is transferred with a very robust system that lifts the stack and transfers it to the dolly.
The system can be operated with an automatic change of dolly.

Box lift

Box lift for plastic boxes

SR Pack offers lifts to empty and filled plastic boxes.
The lift is built with a stainless steel frame and cover.
The boxers are raised in height with brackets mounted on each chain.

BOX HANDLING

Box lift

We help our customers handle cardboard as well as plastic boxes. We manufacture time-saving cardboard box assemblers that cut and build boxes from flat sheets to ready them for filling.

The boxes are opened as trays or with a cover that is glued after filling.

Placing of the lid

Placing of the lid

We can also deliver Placing of lids after filling of the products in the boxes.
The lid will be glued, folded down around the box and clamped so that the adhesive is deformed and glued.

Cardboard interlayer

Cardboard interlayer

For fragile products, it may be advantageous that a card box layer is placed between two layers of products.
This ensures that the bottom layer does not become deformed during transport.
SR Pack’s concept of interlayer is that we fold a piece of cardboard around the bottom layer of products and let them fall into the box.
With the help of servo technology it is even possible for very “tight” package patterns.

Station for 2 or 4 side printing

Station for 2 or 4 side printing

Requirements to card box labelling is increasing. SR Pack has developed a concept for a 4-sided cardboard labelling.
The cardboard boxes are transported without shaking, so the print appears clearly.
SR Pack sells the delivery system and possibly a holder for the writing system.
It is possible to work with writing systems from different suppliers.

ELECTRICAL-CONTROL

Line control / Programming

SR Pack creates line management for the entire concept ordered from SR Pack.
This means that all bands are integrated over the same controller or PLC, and each belt appears in the HMI section on a box filler.
All AC felt drives have their own frequency converter, allowing drivers to operate with individual speeds for different products or packing patterns.
SR Pack has its own board building.